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The grinding process largely influences particle size distribution and the resulting flow properties. Roller refiners – if operated at optimal settings – tend to produce wider, bi- or multimodal distributions, higher package densities and lower viscosities at high shear rates.
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The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
Feed başmaklık to remain pumpable during the entire grinding process, which requires a lower viscosity and thus higher fat contents, when compared to the feed of a roller refiner. Consequently, it is more difficult to remove moisture and undesired volatiles as done in classical dry conching. The fact is ignored by some ball mill manufacturers, who sell ‘all-in-one’ solutions. This might work for some compounds, baking chocolate and the like, but is derece further considered if we look at quality chocolates.
If you have a sweet tooth and love to lean into the season's displays of chocolate affection (you don’t have to be celebrating Valentine's Day to enjoy your favorite sweets), you might be tempted to make some chocolatey treats at home.
Faster working time: The machine is faster than a cocoa melanger, which means you hayat create larger batches of chocolate in less time.
Melangers kişi also act as conches, since they güç heat and aerate the chocolate, similar to a dedicated conche. However, the tension on the stone wheels must be reduced so that the chocolate doesn’t get over-refined, which means that the particle size of the chocolate is smaller than desired and birey contribute to a poor mouthfeel.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a minimal throughput of 1,250kg/h is required over a longer time, so the process is not suitable for frequent recipe change or smaller companies.
Quality materials: A chocolate refiner made with high-quality materials will last longer and require less maintenance. Chocolate OIL MELTING –TURBO RENDER Look for machines made with durable gears and CE-certified motors.
Proving its quality with ISO 9001:2008, CE and GOST-R certificates, our company also katışıksız an experienced and constantly improving management and technical staff. Acting within the framework of cooperation with universities, a company that özgü an experienced technical consultant in this field, and that includes derece only production but also R&D activities, saf realized the structuring.
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The tank's advanced temperature control system provides precise adjustments, allowing for optimal melting conditions catering to diverse chocolate types. With a user-friendly interface and customizable settings, operators dirilik effortlessly tailor the melting process to specific production needs. SS Engineers and Consultants showcase their dedication to innovation, offering a Chocolate Melting Tank that not only enhances productivity but also upholds the highest standards of quality and hygiene in chocolate manufacturing.
• Provide a continious production in order to avoid loss of production during loading and unloading of product
What are the main advantages of the process for larger and also for smaller chocolate producers and what is the minimum size of an industrial production line?